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Windows & Ventilation

Cutting holes in your van without crying. Fixed, sliding, and fan windows.

Beginner10 min read

Contents

1

Do You Actually Need Windows?

Controversial opinion: most people fit too many windows.

Windows are good for:

Natural light (saves battery power)
Ventilation (if they open)
Not feeling like you're in a coffin
Resale value (looks like a proper camper)

Windows are bad for:

Privacy (everyone can see in → curtains needed)
Insulation (glass is terrible for heat retention)
Security (break-in points)
Cost (£100-300 per window)
They're permanent — once you've cut the hole, that's it

What we recommend:

1-2 sliding windows on the side (for ventilation)
1 roof vent (MaxxFan or Dometic — non-negotiable)
That's it. Don't go window-crazy.

**Stealth consideration:** If you want to stealth camp (park in residential areas without looking like a camper), fewer windows = more stealth.

2

Window Types

Fixed windows:

Don't open (obviously)
Cheapest option (£80-150)
Good for light, not ventilation
Bonded directly to the van body

Sliding windows:

Open by sliding sideways
Most popular choice
Can have fly screens built in
Cost: £150-300 per window
Seitz/Dometic is the standard brand

Hinged/awning windows:

Open outward on hinges
Better seal than sliding
Can catch wind if left open while driving
Cost: £200-350

Tinted vs clear:

Tinted for privacy (you can see out, harder to see in)
Clear for maximum light
Most people go tinted for side windows

Double glazing:

Worth it if you're full-time
Significant condensation reduction
More expensive (£300-500 per window)
Heavier
3

How to Fit a Window (The Scary Bit)

Tools needed:

Jigsaw with metal-cutting blade
Drill with step drill bit (for starter hole)
File (for cleaning edges)
Sikaflex 512 or similar adhesive sealant
Masking tape, marker, measuring tape

Steps:

1. **Mark the cut line** from inside. Use the window frame as a template. Double-check measurements. Triple-check.
2. **Drill starter holes** in each corner (inside the cut line)
3. **Cut with jigsaw** — go slow, use cutting fluid, wear ear defenders (it's LOUD)
4. **File the edges** smooth. Any sharp edge = rust starting point
5. **Prime the bare metal** with zinc primer or similar
6. **Apply Sikaflex** around the opening (generous bead)
7. **Press the window in** and hold with tape/clamps while it cures
8. **Seal the outside** with another bead of Sikaflex
9. **Let it cure** for 24 hours before driving

Common mistakes:

Cutting too big (measure TWICE, cut ONCE)
Not priming bare metal (rust within months)
Using cheap sealant (leaks in the first rain)
Not supporting the cut-out panel (it drops and scratches the paint)
4

Roof Vents (The Most Important Opening)

**A roof vent is the single most important thing you can cut into your van.** It provides:

Constant ventilation (even with windows closed)
Extraction of cooking smells and moisture
Air circulation on hot days
A place to mount a fan

The options:

MaxxFan Deluxe (£250-350):

The gold standard
Built-in fan (intake and exhaust)
Rain sensor (closes automatically)
Remote control
Can run while driving
Fits standard 400x400mm roof opening

Dometic Fan-Tastic (£200-300):

Similar to MaxxFan
Good quality, slightly cheaper
Less features in base model

Budget option — just a skylight (£80-150):

Opens for ventilation but no fan
Fine if you're on a tight budget
Add a USB fan inside for circulation

Installation:

Same process as windows — cut hole, seal, screw down. But the roof is curved, so you may need to build a flat frame with Sikaflex to get a good seal. This is where most leaks happen, so take your time and use plenty of sealant.

**Pro tip:** Fit the vent over the kitchen area. It extracts cooking steam and heat where you need it most.

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